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2022

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12

Cold welder seam height tracking system

At present, visual welding technology has indeed appeared on the market, but it is built on the high early investment, it can even be said that this equipment can be called laboratory supplies and high-precision and cutting-edge supplies, in other words, mass production has not been realized, is not suitable for universal use, simple 2D, 3D visual system is valuable. Not to mention the corresponding processor, processing system and programming system.


Visual welding, is the use of computer graphics and image processing technology, monitoring welding process, and welding process through simulation modeling and virtual reality to show.

The fundamental goal is to rely on robots and corresponding algorithms to eliminate manual operation, as well as machine stability to achieve better welding results.

In fact, to put it bluntly, it is a word: cost saving.

At present, visual welding technology has indeed appeared on the market, but it is built on the high early investment, it can even be said that this equipment can be called laboratory supplies and high-precision and cutting-edge supplies, in other words, mass production has not been realized, is not suitable for universal use, simple 2D, 3D visual system is valuable. Not to mention the corresponding processor, processing system and programming system.

All of this is useless. Now let's introduce the main character -- seam height tracking system.

In fact, this simple system is still ten thousand miles away from visual welding, but it can indeed track the height of the weld, in the case of welding trajectory can be set, with the welding machine for welding height tracking, in fact, is a step into the visual welding, although there are many steps behind I do not know.

In the automatic welding or repair system, the solder and the position of the welding gun have relatively high requirements on the workpiece in the automatic process, such as: argon arc automatic welding, the automatic welding device after a long time operation, if the workpiece deformation, after a certain degree, it needs to manually adjust its height, otherwise it may lead to breakdown, needle sticking and other problems.

The weld height tracking system is attached to the internal of the all-digital automatic cold welder HB-3260. It can cooperate with the accessory device to monitor the arc pressure in real time during welding or welding repair, and then feed back to the processor for height adjustment to ensure that the distance of the machine is constant during the working process.

Advantages:

Automatic welding: after determining the trajectory, the welding process of cold welding can reduce the amount of deformation, and the welding seam height tracking system can avoid the smooth welding of the smooth part;

Automatic welding/inner hole repair: through the system to adjust parameters, one key to complete, automatically adjust the height, non-smooth surface can also be repaired normally.